Wednesday, November 06, 2024

engraving a photo with a laser cutter

Starting with:

First up, this requires some awareness of the difference between raster and vector images

Raster files are composed on pixels., eg. a normal photograph. In this case the format was JPG. Vector files use mathematical equations to make geometric chapes, lines, and curves with fixed points on a grid to produce an image. A common vector format is SVG.

Raster images are challenging and require more preparation before engraving or etching them with a laser cutter. You need to start with a photo with lots of contrast, eg. with a pure white background and pale clothes to contrast darkish hair (or trim the photo as I did).

One technique is error diffusion raster (Stucki, Jarvis, FloydSteinberg). The darker the grayscale value, the denser the points are set. The point size remains unchanged.

I'm a GIMP user (open source), not a Photoshop user. For my needs I found a couple of good tutorials online:

GIMP tutorial
  • Scale image to 300 px/inch
  • Convert to black and white
  • Histogram adjusted for good range of dark and light areas
  • Adjust colour levels histogram towards the centre
  • Adjust colour curves to boost the contrast
  • Apply sharpening

After the GIMP tutorial I then applied this YouTube Lightburn tutorial:

  • import and select the image
  • tools > adjust image Alt + I
  • Best image mode > Jarvis or Stucki
  • DPI – approx 300
  • To sharpen:
    • Enhance radius: 25
    • Enhance amount: 100
  • Lighten the face and remove background dots:
    • Brightness: 7

Note that the Preview normally looks poor and can be safely ignored! But you can get the time estimate through Preview.

After treatment with the two tutorials:
Laser cut version onto MDF (Medium Density Fibreboard). The contrast is OK but could be improved around the eyes and mouth: